Sheet Spray Line

No.

Workstation name

Quantity

The main parameters

The main function

1

Sheet metal station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: the front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;

The sheet metal station technician drives the maintenance vehicle onto the track and enters the assembly line, disassembles the parts that need to be removed during the paint repair process, and repairs the deformation of the vehicle. After the sheet metal work is completed, the mobile trolley moves the maintenance vehicle along the track to the putty station.

2

Putty station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: the front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;

After checking the quality of the sheet metal work, the technician at this station will scrape putty (i.e. putty), dry it with infrared rays, and move the vehicle to the grinding station after completion.

3

Grinding station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, exhaust air on the back wall, supply and exhaust air is equipped with a 5.5KW double-inlet centrifugal fan.

After checking the quality of the putty, the technician at the station will carry out work such as putty grinding and dust cleaning, and then move the vehicle along the track to the primer coating station.

4

Primer coating station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front is equipped with a set of sheet metal gates, and the left and right sides are color-coated top hoardings and anti-static PVC soft curtains;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, with base (with full grille), side exhaust on the rear wall, use the top slide rail three-dimensional baking lamp for primer baking.
E. Each of the supply and exhaust air is equipped with a 4KW double-inlet centrifugal fan, and the air volume of a single unit is: 12500m3/h.

After checking the quality of grinding, the technician at this station cleans the sprayed surface and covers the non-sprayed surface, and then performs primer spraying and drying (using the top slide rail infrared baking lamp for primer drying), halfway grinding and other operations. When finished, move the maintenance vehicle along the track to the shaded station.

5

Shade station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains; The right side and the paint room share a set of electric rolling gates. The size of the rolling gate opening: 6000*2300mm; the gate body gate is treated with high-quality galvanized sheet powder, filled with aluminum silicate for insulation, and the lifting speed is 0.2m/s. Power voltage 220V, hoist power: 400W;
C. The top is folded with a color-coated plate, and the top plate is folded, and 8 groups of LED type 16W lamps are illuminated. The rear side is equipped with 50mm fireproof rock wool board, and the thickness of double-sided color steel is 0.45mm.

After checking the quality of the intermediate primer and intermediate grinding, the technician at the station covers the non-painted surface, cleans the painted surface, and moves the maintenance vehicle along the track to the top-painting station after completion.

6

Topcoat station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. The front is equipped with a set of sheet metal gates, and the left and right sides are electric rolling gates. The size of the rolling gates is 6000*2300mm; the gate body gate is treated with high-quality galvanized sheet powder, filled with aluminum silicate for heat preservation, and the lifting speed is 0.2m/s, power voltage 220V, hoist power: 400W;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, with base (with full grille), side exhaust on the rear wall;
E. The air supply is equipped with 2 sets of 3KW double-inlet centrifugal fans, and the air volume of a single unit is: 10000m3/h. The exhaust air is equipped with a 5.5KW fan, and the air volume is 15000m3/h.

The painting technician at this station will check the quality of the shading, and then carry out the painting operation of the topcoat. After completion, the maintenance vehicle will be moved along the track to the drying station.

7

Drying station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: a set of sheet metal gates are provided in the front, and electric rolling gates are provided on the left and right sides. The size of the rolling gate opening: 6000*2300mm; , the lifting speed is 0.2m/s, the power voltage is 220V, the hoist power: 400W; the rear side is equipped with 50mm fireproof rock wool board; the thickness of double-sided color steel is 0.45mm.
C. The top plate is made of 50mm fireproof rock wool board, the thickness of double-sided color steel is 0.45mm, and the lighting adopts 4 groups * 4 = 16 LED lamps;
D. Heating system: use the top slide rail three-dimensional baking lamp for primer baking, and the baking lamp power is 3KW.

After checking the quality of spray paint, the technician at the station will use infrared slide rail baking lamp for baking paint drying or electric heating for baking paint drying. After completion, the maintenance vehicle will be moved to the polishing station along the track.

8

Polishing station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains; The right side and the paint room share a set of electric rolling gates. The size of the rolling gate opening: 6000*2300mm; the gate body gate is treated with high-quality galvanized sheet powder, filled with aluminum silicate for insulation, and the lifting speed is 0.2m/s. Power voltage 220V, hoist power: 400W;

After the polishing technician checks the quality of the baking paint, the vehicle is polished and cleaned, and after completion, the maintenance vehicle is moved along the track to the assembly station.

9

Assembly station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: the front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;

The assembly technicians assemble all the disassembled parts, complete the repair work, and then carry out the off-line car wash delivery.

No.

Workstation name

Quantity

The main parameters

The main function

1

Sheet metal station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: the front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;

The sheet metal station technician drives the maintenance vehicle onto the track and enters the assembly line, disassembles the parts that need to be removed during the paint repair process, and repairs the deformation of the vehicle. After the sheet metal work is completed, the mobile trolley moves the maintenance vehicle along the track to the putty station.

2

Putty station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: the front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;

After checking the quality of the sheet metal work, the technician at this station will scrape putty (i.e. putty), dry it with infrared rays, and move the vehicle to the grinding station after completion.

3

Grinding station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, exhaust air on the back wall, supply and exhaust air is equipped with a 5.5KW double-inlet centrifugal fan.

After checking the quality of the putty, the technician at the station will carry out work such as putty grinding and dust cleaning, and then move the vehicle along the track to the primer coating station.

4

Primer coating station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front is equipped with a set of sheet metal gates, and the left and right sides are color-coated top hoardings and anti-static PVC soft curtains;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, with base (with full grille), side exhaust on the rear wall, use the top slide rail three-dimensional baking lamp for primer baking.
E. Each of the supply and exhaust air is equipped with a 4KW double-inlet centrifugal fan, and the air volume of a single unit is: 12500m3/h.

After checking the quality of grinding, the technician at this station cleans the sprayed surface and covers the non-sprayed surface, and then performs primer spraying and drying (using the top slide rail infrared baking lamp for primer drying), halfway grinding and other operations. When finished, move the maintenance vehicle along the track to the shaded station.

Halfway grinding station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, exhaust air on the back wall, supply and exhaust air is equipped with a 5.5KW double-inlet centrifugal fan.

After checking the quality of the primer, the technician at the station fills in the unsmooth places such as shrinkage holes of the primer, and polishes the local edges and corners. After completion, the maintenance vehicle is moved along the track to the masking station.

5

Shade station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains; The right side and the paint room share a set of electric rolling gates. The size of the rolling gate opening: 6000*2300mm; the gate body gate is treated with high-quality galvanized sheet powder, filled with aluminum silicate for insulation, and the lifting speed is 0.2m/s. Power voltage 220V, hoist power: 400W;
C. The top is folded with a color-coated plate, and the top plate is folded, and 8 groups of LED type 16W lamps are illuminated. The rear side is equipped with 50mm fireproof rock wool board, and the thickness of double-sided color steel is 0.45mm.

After checking the quality of the intermediate primer and intermediate grinding, the technician at the station covers the non-painted surface, cleans the painted surface, and moves the maintenance vehicle along the track to the top-painting station after completion.

6

Topcoat station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. The front is equipped with a set of sheet metal gates, and the left and right sides are electric rolling gates. The size of the rolling gates is 6000*2300mm; the gate body gate is treated with high-quality galvanized sheet powder, filled with aluminum silicate for heat preservation, and the lifting speed is 0.2m/s, power voltage 220V, hoist power: 400W;
C, 8 groups * 4 = 32 LED type 16W lamp lighting;
D. With static pressure chamber, with base (with full grille), side exhaust on the rear wall;
E. The air supply is equipped with 2 sets of 3KW double-inlet centrifugal fans, and the air volume of a single unit is: 10000m3/h. The exhaust air is equipped with a 5.5KW fan, and the air volume is 15000m3/h.

The painting technician at this station will check the quality of the shading, and then carry out the painting operation of the topcoat. After completion, the maintenance vehicle will be moved along the track to the drying station.

7

Drying station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: a set of sheet metal gates are provided in the front, and electric rolling gates are provided on the left and right sides. The size of the rolling gate opening: 6000*2300mm; , the lifting speed is 0.2m/s, the power voltage is 220V, the hoist power: 400W; the rear side is equipped with 50mm fireproof rock wool board; the thickness of double-sided color steel is 0.45mm.
C. The top plate is made of 50mm fireproof rock wool board, the thickness of double-sided color steel is 0.45mm, and the lighting adopts 4 groups * 4 = 16 LED lamps;
D. Heating system: use the top slide rail three-dimensional baking lamp for primer baking, and the baking lamp power is 3KW.

After checking the quality of spray paint, the technician at the station will use infrared slide rail baking lamp for baking paint drying or electric heating for baking paint drying. After completion, the maintenance vehicle will be moved to the polishing station along the track.

8

Polishing station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: The front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains; The right side and the paint room share a set of electric rolling gates. The size of the rolling gate opening: 6000*2300mm; the gate body gate is treated with high-quality galvanized sheet powder, filled with aluminum silicate for insulation, and the lifting speed is 0.2m/s. Power voltage 220V, hoist power: 400W;

After the polishing technician checks the quality of the baking paint, the vehicle is polished and cleaned, and after completion, the maintenance vehicle is moved along the track to the assembly station.

9

Assembly station

1 set

A. Inner size: 6900*3900*3000 (L*W*H);
B. Room system: the front and left and right sides of the top are color-coated top hoardings and anti-static PVC soft curtains;

The assembly technicians assemble all the disassembled parts, complete the repair work, and then carry out the off-line car wash delivery.