X-500 Spray Booth

No.

Project

Unit

Specification

1

Spray booth type

Side-inlet, side-exhaust spray booth

single station

2

Inside diameter of the chamber

mm

6900×3900×2600

3

The outer diameter of the chamber

mm

7000×4000（+1300）×3300

Including 300mm base

4

Door size（W×H）

mm

3000×2500

3 sheet metal gates

5

Noise when the equipment is working

dB

≤85

6

Indoor illumination

Lux

≥800

7

Average indoor wind speed

m/s

≥0.25

8

Air supply filter

Tertiary filtration

9

Paint mist treatment efficiency

≥98％

10

Paint temperature

℃

60-80

11

Total air volume

m³/h

20000

2 sets of 3kw intake fans

12

Total exhaust air volume

m³/h

15000

1 set 5.5kw exhaust fan

Project name

Configuration instructions

The empty size of the chamber

6900×3900×2600mm

Chamber body dimensions

7000×4000(+1200mm bellows+100mm isolation)×3000(+300mm base)mm

1.House system

①The wall panel of the house is made of 50mm fireproof rock wool board, the thickness of the insulation board is 50mm, the single-layer color steel plate δ0.4mm, and the rock wool bulk density is 100kg/cubic;
②The top is δ0.6mm color plate bending and buckle connection, and the top skeleton is welded with 40*60 square tube, which is firm and safe.
③The slot and wrap angle are bent with δ0.8mm galvanized sheet.

2.Plenum system

①The top "T" beam is welded with 40*60mm galvanized square tube, and both ends are equipped with 2.0mm galvanized sheet folded 90°, and the connection with the paint room is lap joint;
②The top vertical bracing is made of 40*60mm galvanized square tube, and the two sides of the square tube are equipped with connecting rows. The fixing method is screw connection, which has high stability and is used to support the top plate;
③The upper sealing plate is made of δ0.8mm galvanized sheet by bending and welding, sprayed with plastic, and the color is white; the connection between the upper sealing plates is screw connection, and the connection between the upper sealing plate and the top beam is screw Connection, large bearing capacity and strong stability.
④ The filter frame material is made of high-quality profiles to be folded into a "concave" shape, sprayed with plastic, and the filter cotton edge can be inserted into the frame to prevent lint. The design of 6 cotton supports is convenient for replacement and enhances the overall strength.

3.Gate system

①The gate design is a folding three-sheet metal large glass door, all handmade, with a built-in delta 0.8mm skeleton, a built-in mortise lock, and a glass observation window, which is convenient for observing the paint spraying in the room; the size of the door opening is W:3000mm×H : 2500mm, the size of a single door is W: 1000mm × H: 2500mm;
②There is a safety working door on one side of the room, equipped with a safety pressure lock device. When the pressure in the room reaches the limit, the safety door will automatically pop open to release the pressure, which is convenient and safe. It is equipped with a glass observation window, which is convenient for observing the paint spraying in the room. The size of the door opening is: W:650mm×H:1800mm.

4.lighting device

①The light box is made of high-quality delta 0.6mm galvanized steel sheet, folded and sprayed, and the lighting tubes are all 16-watt LED integrated tubes, with high lighting brightness;
②The ceiling light is equipped with 8 groups, each group of 4 lamps, realizes the illuminance of 800 lux, and realizes no ghosting and blind spots in the working area;
③The surface of the lamp tube has a glass cover, and the frame is sprayed with plastic, which can prevent rust and be beautiful; the light boxes are evenly distributed on both sides of the spray booth and hang on the top of the spray booth at a 45-degree angle.
④Lighting power: 0.9KW.

5.Air Filtration System

①The air inlet of the fan adopts the primary filter of the special air inlet cotton;
②The top of the static pressure chamber adopts CC-800XU advanced filter cotton for high-efficiency filtration;

6.Fan system

①The air supply unit uses Jiangsu YDW double-inlet fans. According to the calculation of air volume, a total of 2 sets of 3kw fans are configured for air intake. , a total of 6kw.
②The exhaust fan group adopts Jiangsu YDW type double inlet fan; a total of 1 set of 5.5KW fan is configured to exhaust air, and the exhaust air volume of each fan is 15500m³/h, with a total of 5.5KW.

7.Bellows system

①The frame of the air supply air box and the air exhaust air box are welded by 40*40mm galvanized square tube, and the outside is equipped with an external door made of bending without a flower plate. The noise caused by the operation of the fan at times; the appearance is beautiful and harmonious, and it prevents rust.
②The inside of the exhaust air box contains a layer of paint mist filter cotton and a layer of activated carbon bricks for waste gas treatment.

8.Heating system

Electric heating: A total of 8 sets of lower flip-type infrared heating baking lamps are configured, each set of 3kw, a total of 24kw.

Diesel heating: Italian G20 diesel burner, heat exchanger made of SUS304 high-quality stainless steel.

Natural gas heating: Italian FS20 natural gas burner, heat exchanger made of SUS304 high-quality stainless steel.

9.Base system

①The front and lower skirts of the house are made of δ1.2mm galvanized sheet, bent and welded, and reinforced; the other skirts are made of δ0.8mm galvanized sheet, bent and welded, and reinforced;
②The connecting legs are made of δ1.8mm galvanized sheet bent and welded into a "convex" structure, which has high strength and is used to support steel grilles and checkered plates;
③The steel grating is made of 30*4mm flat iron and 6# thread welding, with high strength;
④The checkered plate is folded from δ1.8mm steel plate. The bottom is welded with reinforcing ribs and the checkered plate, which strengthens the bearing capacity, and is treated with rust removal and plastic spraying, and the appearance is beautiful.

10.Duct system

The standard configuration is 4 sections of square air duct (1 meter per section) and other accessories.

11.Electronic control system

①Including button control, power switch, lighting switch, fan switch, heating switch, fault indicator, emergency stop switch;
②The box is made of cold plate bending and spraying, and the electrical components are made of Chint Electric, equipped with functions such as leakage protection and emergency stop, which are easy to operate and have a high degree of automation.

12.Total power consumption

Electric heating spray paint room is about 36.5kw (including 6kw blower, 5.5kw exhaust fan, 1kw lighting, and 24kw heating).
The diesel heating spray paint room is about 12.5kw (including 6kw blower, 5.5kw exhaust fan, and 1kw lighting).
Natural gas heating spray paint room is about 12.5kw (including 6kw blower, 5.5kw exhaust fan, and 1kw lighting).

Optional

①Water-based paint device: This configuration includes 1 set of water-based paint, 2 sets of water-based paint cabinets, 2 sets of 0.55KW water-based paint fans, 2 flexible connection air outlets, and 32 water-based paint blowing nozzles;
② Room waist light: 9 groups of LED flat waist lights can be configured to increase the illuminance;
③Exhaust gas treatment system: 30 UV photo-oxygen tubes and photo-oxygen frames, one layer of activated carbon and two layers of filter cotton can be added;
④ Air duct system: 15 meters of air ducts and elbows can be added.
Remarks: The above configuration is non-standard X-500 spray booth configuration, which can be increased according to customer requirements.