X-600 Spray Booth

No.

Project

Unit

Specification

1

Spray booth type

Side-inlet, side-exhaust spray booth

single station

2

Inside diameter of the chamber

mm

6900×3900×2600

3

The outer diameter of the chamber

mm

7000×4000（+1550）×3300

Including 300mm base

4

Door opening size (W×H)

mm

3200×2500

4 sheet metal gates

5

Noise when the equipment is working

dB

≤85

6

Indoor illumination

Lux

≥800

7

Average indoor wind speed

m/s

≥0.3

8

Air supply filter

tertiary filtration

9

Paint mist treatment efficiency

≥98％

10

Paint temperature

℃

60-80

10

Total air volume

m³/h

25000

2 sets of 4kw inlet fans

11

Total exhaust air volume

m³/h

20000

1 set of 7.5kw exhaust fan

Project name

Configuration instructions

The empty size of the chamber

6900×3900×2600mm

Chamber body dimensions

7000×4000(+1400mm bellows+100mm isolation)×3000(+300mm base)mm

1.House system

①The wall panel of the house is made of 50mm industrial purification fireproof rock wool board, the thickness of the thermal insulation board is 50mm, the single-layer color steel plate δ0.5mm, and the rock wool bulk density is 120 kg/cubic;
②The top is bent and buckled with δ0.6mm galvanized sheet, and the top frame is welded with 40*60 square tube, which is firm and safe.
③The slot and wrap angle are bent with δ0.8mm galvanized sheet and sprayed with plastic.

2.Plenum system

①The top "T" beam is welded with 40*60mm galvanized square tube, and both ends are equipped with 2.0mm galvanized sheet folded 90°, and the connection with the paint room is lap joint;
②The top vertical bracing is made of 40*60mm galvanized square tube, and the two sides of the square tube are equipped with connecting rows. The fixing method is screw connection, which has high stability and is used to support the top plate;
③The upper sealing plate is made of δ0.8mm galvanized sheet by bending and welding, sprayed with plastic, and the color is white; the connection between the upper sealing plates is screw connection, and the connection between the upper sealing plate and the top beam is screw Connection, large bearing capacity and strong stability.
④ The filter frame material is made of high-quality profiles to be folded into a "concave" shape, sprayed with plastic, and the filter cotton edge can be inserted into the frame to prevent lint. The design of 6 cotton supports is convenient for replacement and enhances the overall strength.

3.Gate system

①The gate design is a folding four sheet metal tempered explosion-proof large glass door, all handmade, with built-in δ1.2mm high-strength skeleton, built-in mortise lock, and a glass observation window, which is convenient for observing the paint spraying in the room; the size of the door opening is W :3200mm×H:2500mm, the size of single door is W:800mm×H:2500mm;
②There is a safety working door on one side of the room, equipped with a safety pressure lock device. When the pressure in the room reaches the limit, the safety door will automatically pop open to release the pressure, which is convenient and safe. It is equipped with a glass observation window, which is convenient for observing the paint spraying in the room. The size of the door opening is: W:650mm×H:1800mm.

4.lighting device

①The light box is folded and sprayed with high-quality δ0.8mm galvanized steel sheet, and the lighting tubes are all 16-watt Philips LED integrated tubes, with high lighting brightness;
②The ceiling lamp is equipped with 8 groups, each group of 4 lamps, realizes the illuminance of 1000 lux, and realizes no ghosting and blind spots in the working area;
③The surface of the lamp tube has a glass cover, and the frame is sprayed with plastic, which can prevent rust and be beautiful; the light boxes are evenly distributed on both sides of the spray booth and hang on the top of the spray booth at a 45-degree angle.
④Lighting power: 0.9KW.

5.Air Filtration System

①The air inlet of the fan adopts the primary filter of the special air inlet cotton;
②The top of the static pressure chamber adopts CC-800XU advanced filter cotton for high-efficiency filtration;

6.Fan system

①The air supply unit uses Jiangsu YDW double-inlet fans. According to the calculation of air volume, a total of 2 sets of 4kw fans are configured for air intake. The air supply volume of each fan is 12500m³/h, and the total air supply volume is 25000m³/h. , a total of 8kw.
②The exhaust fan group adopts Jiangsu DKF type double air intake fan. The fan motor is external, and the external motor is covered by a special protective cover, which is convenient for maintenance; a total of 7.5KW fans are equipped to exhaust air, and the exhaust air volume of each fan is 20000m³ /h, a total of 7.5KW.

7.Bellows system

①The frame of the supply air box and the exhaust air box are welded by 50*50mm galvanized square tube, and the interior is equipped with a double-layer inner buckle door (sandwich) formed by bending the outer δ0.8mm galvanized sheet and the inner δ0.6mm color plate. Rock wool sound insulation), reinforced treatment, the box and the room are isolated by 100mm, reducing the noise caused by the operation of the fan during work; the box is sprayed as a whole, the appearance is beautiful and harmonious, to prevent rust.

8.Heating system

A total of 10 sets of side-by-side heating and baking lamps are configured, each set of 3kw, a total of 30kw.

Diesel heating: Italian G20 diesel burner, heat exchanger made of SUS304 high-quality stainless steel.

Natural gas heating: Italian FS20 natural gas burner, heat exchanger made of SUS304 high-quality stainless steel.

9.Base system

①The front and lower skirts of the house are made of δ1.2mm galvanized sheet, bent and welded, and reinforced; the other skirts are made of δ0.8mm galvanized sheet, bent and welded, and reinforced;
②The connecting legs are made of δ1.8mm galvanized sheet bent and welded into a "convex" structure, which has high strength and is used to support steel grilles and checkered plates;
③The steel grating is made of 30*5mm flat iron and 8# thread welding, with high strength;
④The checkered plate is folded from δ2.3mm steel plate. The bottom is welded with reinforcing ribs and the checkered plate to enhance the bearing capacity, and is treated with rust removal and plastic spraying, and the appearance is beautiful.

10.Duct system

The standard configuration is 4 sections of square air duct (1 meter per section) and other accessories.

11.Electronic control system

①Including button control, power switch, lighting switch, heating switch, fan switch, fault indicator light, emergency stop switch;
②The box is made of cold plate bending and spraying, and the electrical components are made of Chint Electric, equipped with functions such as spray painting, paint timing, over-temperature alarm, leakage protection, emergency stop, etc., which are easy to operate and have a high degree of automation.

12.Exhaust gas treatment system

Equipped with two layers of activated carbon cotton and two layers of paint mist filter cotton.

13.Total power consumption

Spray paint room about 46.5kw (including 8kw blower, 7.5kw exhaust fan, 1kw lighting, 30kw heating)
The diesel heating spray paint room is about 16.5kw (including 8kw blower, 7.5kw exhaust fan, and 1kw lighting).
The natural gas heating spray paint room is about 16.5kw (including 8kw blower, 7.5kw exhaust fan, and 1kw lighting).

Optional

①Water-based paint device: This configuration includes 1 set of water-based paint system, 2 sets of water-based paint cabinets, 2 sets of 0.55KW water-based paint fans, 2 flexible connection air outlets, and 32 water-based paint blowing nozzles;
② Room waist light: 9 groups of LED flat waist lights can be configured to increase the illuminance;
③Air duct system: 15 meters of air duct and 2 elbows can be added.
Remarks: The above configuration is non-standard X-600 spray booth configuration, which can be increased according to customer requirements.