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Project name
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Configuration instructions
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The empty size of the chamber
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6900×3900×2800mm
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Chamber body dimensions
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7000×4000(+1500mm bellows)×3200(+300mm base)mm
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1.House system
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①The wall panels of the house are made of high-temperature fire-resistant hand-purified panels, with a heating frame inside, edge-sealing on all sides, the thickness of the thermal insulation panel is 50mm, the double-layer color steel plate is 0.5mm, and the rock wool bulk density is 120kg/cubic;
②The top is bent and buckled with δ0.8mm galvanized sheet, and the top frame is welded with 40*60 square tube, which is firm and safe.
③The slot and wrap angle are bent with δ1.2mm galvanized sheet and sprayed with plastic.
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2.Plenum system
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①The top "T" beam is welded with 40*60mm galvanized square tube, and both ends are equipped with 2.0mm galvanized sheet folded 90°, and the connection with the paint room is lap joint;
②The top vertical bracing is made of 40*60mm galvanized square tube, and the two sides of the square tube are equipped with connecting rows. The fixing method is screw connection, which has high stability and is used to support the top plate;
③The upper sealing plate is made of δ1.2mm galvanized sheet by bending and welding, and the color is white; the connection method between the upper sealing plate is screw connection, and the connection method between the upper sealing plate and the top beam is screw connection Connection, large bearing capacity and strong stability.
④The filter frame material is made of δ1.2mm galvanized sheet, which is self-folded into a "concave" shape, and is sprayed. overall strength.
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3.Gate system
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①The gate design is a folding four-leaf tempered explosion-proof sheet metal large glass door, all handmade, with a built-in δ1.2mm high-strength skeleton, a built-in mortise lock, and a glass observation window, which is convenient for observing the paint spraying in the room; the size of the door opening is W :3200mm×H:2600mm, the size of single door is W:800mm×H:2600mm;
②There is a safety working door on one side of the room, equipped with a safety pressure lock device. When the pressure in the room reaches the limit, the safety door will automatically pop open to release the pressure, which is convenient and safe. It is equipped with a glass observation window, which is convenient for observing the paint spraying in the room. The size of the door opening is: W:650mm×H:1800mm.
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4.lighting device
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①The light box is folded and sprayed with high-quality δ1.2mm galvanized steel sheet, and the lighting tubes are all 16W Philips LED integrated tubes, with high lighting brightness;
②The ceiling lamp is equipped with 8 groups, each group of 4 lamps, to achieve no ghosting and blind spots in the working area;
③The surface of the lamp tube has a glass cover, and the frame is sprayed with plastic, which can prevent rust and be beautiful; the light boxes are evenly distributed on both sides of the spray booth and hang on the top of the spray booth at a 45-degree angle.
④The waist light is equipped with 9 groups of LED panel lights to increase the overall brightness and achieve illuminance of 1000 lux;
④Lighting power: 2KW.
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5.Air Filtration System
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①The air inlet of the fan adopts the primary filter of the special air inlet cotton;
②The top of the static pressure chamber adopts CC-800XU advanced filter cotton for high-efficiency filtration;
③The bottom of the steel grille is equipped with bottom cotton paint mist filter felt for efficient filtration;
⑤The exhaust box body adopts 2 layers of paint mist filter cotton.
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6. Fan System
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① The air supply unit adopts DDF type single air inlet fan. According to the calculation of air volume, a total of 7.5kw fans are configured for air intake, and the total air supply volume is 25000m³/h, totaling 7.5kw.
②DDF type single air inlet fan is selected for the exhaust fan group. According to the calculation of air volume, a total of 7.5kw fans are configured for air intake, and the total air supply volume is 25000m³/h, totaling 7.5kw.
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7.Bellows system
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①The frame of the air supply air box and the exhaust air box are welded by 50*50mm galvanized square tube, and the outside is equipped with an external door formed by bending δ1.0mm galvanized sheet, which is reinforced, and the box body is separated from the room by 300mm. Reduce the noise caused by the operation of the fan during work; the box body is sprayed as a whole, the appearance is beautiful and harmonious, and rust is prevented.
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8.Heating system
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A total of graphene heating baking lamps are configured, each group is 2.4kw, a total of 24kw.
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Diesel heating: Italian G20 diesel burner, heat exchanger made of SUS304 high-quality stainless steel.
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Natural gas heating: Italian FS20 natural gas burner, heat exchanger made of SUS304 high-quality stainless steel.
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9.Base system
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①The house body and box skirt are all made of δ1.2mm galvanized sheet by bending and welding, and reinforced; ②The connecting legs are made of δ1.8mm galvanized sheet by bending and welding to form a "convex" structure, which has high strength and can be used for For supporting steel grating and checker plate;
③The bottom of the house is equipped with an all-steel grille, hot-dip galvanized, made of 30*5mm flat iron and 8# thread welding, with high strength;
④The bottom of the steel grille is equipped with a special bottom cotton bracket, which is used to support the bottom cotton paint mist filter felt;
⑤Through-through ramps and small door steps are made of δ2.75mm skid plates and reinforced.
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10.Duct system
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The standard configuration is 4 sections of square air duct (1 meter per section) and other accessories.
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11.Water-based paint system:
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①The water-based paint fan adopts YDW type double-inlet fan, with a total of 2 sets, each water-based paint fan is 0.55KW, and the total is 1.1KW;
②The special water-based paint air duct is made of δ1.0mm bending; the air supply duct is fixed with 2 sets of flexible connections and the top light box;
③The top lighting light box is equipped with 32 sets of water-based paint blowing nozzles, which can be rotated to adjust the wind direction;
④The water-based paint bellows is welded by 20*20mm galvanized square tube, with delta 0.8mm galvanized sheet skin, and contains 1 air supply purifying cotton, which is sprayed as a whole.
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11.Electronic control system
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①The electric control system adopts vertical penetration electric control cabinet, including button control, power switch, lighting switch, heating switch, fan switch, fault indicator light and emergency stop switch;
②The box body is made of cold plate bending and spraying, and the electrical components are selected from Chint Electric, equipped with functions such as spray painting, paint timing, over-temperature alarm, leakage protection, emergency stop, etc. The operation is simple, the degree of automation is high, and the overall structure is firm and beautiful.
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12.Exhaust gas treatment system
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Contains 2 layers of paint mist filter cotton and 2 layers of activated carbon cotton.
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13.Total power consumption
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Spray paint room about 42.1kw (including 7.5kw blower, 1.1kw water-based paint fan, 7.5kw exhaust fan, 2kw lighting, 24kw heating)
The diesel heating spray paint room is about 17kw (including 7.5kw for the supply fan, 7.5kw for the exhaust fan, and 2kw for the lighting).
The natural gas heating spray paint room is about 17kw (including 8kw for the air supply fan, 7.5kw for the exhaust fan, and 1kw for the lighting).
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